Messages

1

Parallel Port breakout boards, motherboards, and dedicated accessories / PMDX-126, PMDX-107, ESS - ATC query - pneumatic solenoid valves

« on: December 13, 2020, 06:45:40 PM »

Hi all,

Now got my machine up and running minus the ATC.  I have been swapping my tooling out manually .  I have been looking at the setup, basically there are a number of solenoids.  Thus, I believe I know the ladder diagram of the actual tool changeover steps but my issues are:-

1.  How do I go about connecting these solenoids upto the the PMDX-126?  The solenoids will obviously be outputs but there are also some inputs, prior to the next solenoid firing.
2.  How do I write a basic step/ladder program so I fire the write solenoids at the right time that Mach4 can understand.

Photo attached shows the solenoids on the left.

Hope my query makes some sense.


Steve

2

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126, PMDX-107, ESS and spindle control using opto isolator

« on: December 13, 2020, 06:35:02 PM »

Thanks for this feedback.

I have updated my wiring accordingly.

Steve

3

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126, PMDX-107, ESS and spindle control using opto isolator

« on: November 17, 2020, 12:40:11 PM »

With regards k1 should i use this to switch the dc power outlet of my spindle controller? I would be worried about using it to actually switch my spindle controller itself on/off.

Regards
Steven

4

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126, PMDX-107, ESS and spindle control using opto isolator

« on: November 17, 2020, 09:14:08 AM »

Thanks for your feedback.  I think first step is to integrate relay k1 into the setup. I still need to connect E-stop but that should be straight forward.

Regards

Steven

5

Parallel Port breakout boards, motherboards, and dedicated accessories / PMDX-126, PMDX-107, ESS and spindle control using opto isolator

« on: November 16, 2020, 06:17:16 PM »

Hi all,

I havent been on the forum for a while, I stopped working on my CNC conversion but with all the spare time I have been reinvigorated. 

Basically, I have a small CNC mill that I have been converting for using Mach4.  I have the machine running for the most part but have some queries I am hoping the brainy people can help with :)


Hardware/software:-
Boxford - vmc190
ESS Smoothstepper
PMDX-126
PMDX-107
Sprint 1220 speed controller
Mach 4

Settings are basically:-

PMDX-126
SW1
1 - closed
2 - closed
3 - closed
4 - closed
5 - closed
6 - closed
7 - open  (as I have PMDX-107 card installed)
8 - closed

I am not using either K1 or K2 relays at the moment.

PMDX-107
SW1
1 - off
2 - off
3 - on
4 - off
5 - off
6 - on

I have my motor controller connected to Fwd/Run, COM, Aref and obviously Aout and Agnd (0 - 10vdc).

I have all axis running, and my spindle runs (currently only one direction), however I have the following queries

1.  Is it best to use K1 relay for spindle?  If so how would I incorporate this with the 107 board?
2.  My spindle motor should run backwards.  What have I missed in setup to allow for this?
3. The spindle has a RS-306-061 opto isolator switch on it.  Can I connect this into my system?  I assume this would be back into PMDX-126 board. 

Thanks for any help/direction on the above.

Hope all are keeping safe and giving youselves lots to tinker with :)

Steve

6

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126 - How to connect up spindle controller to K1 Relay

« on: January 30, 2016, 04:20:15 PM »

Hi Steve,

I have bought mach4. I have everything setup and connected to my 107 board as per below:-

Aout - lenze Ana 0-10v
Agnd - common
Com - common back to relay
Rev/dir - dir relay switch (12v),

I can confirm when connecting both the common and 12v relay switch wires it flicks the reverse relay.

I can get spindle running in forward direction but I'm not sure what settings I need to activate in mach4 for reverse. The only relay I can get to operate is the fwd/run on the pmdx as I can see the led light.

Steve

7

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126 - How to connect up spindle controller to K1 Relay

« on: October 17, 2015, 01:01:41 PM »

Hi Steve,

I have moved forward with things since last communication.

On the original M/C board which I have retained within the machine  I have worked out which switch wires are required for the spindle reverse (they are direction and common).  I was wondering could I connect these to the PMDX 126 board and have a switch mach3 for the M3 and M4 command?

Also, I have worked out how to power up the spindle, itwas as simple as applying a DV voltage to the grey wire on the original board.  I am currently applying 12v.

Regards

Steven

8

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126 - How to connect up spindle controller to K1 Relay

« on: October 14, 2015, 04:10:57 AM »

Thanks Steve,

I shall have another look this evening.  Incidentaly there is what I assume to be a decent quality reversing switch already wired up (photo attached), hence the reason why I was hoping just to leave the Lenze, reversing switch all wired in situ with the hope of just connecting to the 'simplatron DCVT-2 board'.  Out of interest one of the wires that goes into the simplatron DCVT-2 board (grey wire), comes from what is called 'spindle analogue', could this wire be looking for some form of PWM input?  If so could I tap straight into it from the 107?


Regards

Steve

9

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126 - How to connect up spindle controller to K1 Relay

« on: October 13, 2015, 04:17:03 PM »

Hi Steve,


Looking at my machine the 534 Lenze contacts are bridged between pins 16 and 17 so the device must be controlled from the other board (the one in the photo), I assume it's some kind of switch although I cant understand why it needs 240v ac.

However assuming I bypass this board and connect straight to the Lenze checking the terminals as stated.  Can you confirm do I need to be connecting up the rev/dir, fwd/run and com connectors and also using the K1 relay?  Are there any schematics showing some basic examples of the wiring of a 126 and the 107 board?


Regards

Steve

10

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126 - How to connect up spindle controller to K1 Relay

« on: October 12, 2015, 05:22:13 PM »

Thanks Steve

That makes sense but  am I right that the spindle speed is change in proportion to the 0-10v input. Would this be across pins 7,8 and 9 in diagram?

Regards

Steve

11

Parallel Port breakout boards, motherboards, and dedicated accessories / PMDX-126 - How to connect up spindle controller to K1 Relay

« on: October 12, 2015, 07:55:11 AM »

Hi all,

I have a PMDX-126 and ESS.  I have all the drives working but struggling to understand how I connect the spindle controller (Lenze 534), to the K1 relay.  Is there anyone that can point a newbie in the right direction?

I have (hopefully), attached a photo showing the spindle control board.

Regards

Steve

12

Parallel Port breakout boards, motherboards, and dedicated accessories / Re: PMDX-126 + SS packaging for two machines

« on: August 20, 2015, 12:41:37 PM »

Hi Steve,

I think you have kind of answered my question.  Basically I think the easier option is going to put the boards within the machines and have them all self contained.  I think the extra money spent on another set of boards will save a lot of hassle further down the line and also means I can run each machine independantly.

Regards

Steven

13

Parallel Port breakout boards, motherboards, and dedicated accessories / PMDX-126 + SS packaging for two machines

« on: August 20, 2015, 07:15:51 AM »

Hi all,

I have an ESS, currently I have it within a plastic box with a PP cable to my machine and the BoB within the machine.  But I am looking to upgrade my BoB (to PMDX-126).  If I plug the PMDX-126 straight into my SS then I maybe best mounting the SS and BoB within the machine housing.  Making both boards dedicated to the one machine.  Do I have an option to add the PMDX-126 to the same box as my SS with a PP cable running to the machine or will this limit the number of I/O etc?  My issue is I have a 2nd machine which I would also like to get up and running using the same system.  I dont really want to buy two SS's if I dont need to.

Any thoughts welcome on how others get round such problems.

Regards

Steve